ProForm Hot Tub PFSG51030 User Manual

Model No. PFSG51030  
Serial No.  
USER’S MANUAL  
The serial number is on a sign  
behind the access panel. Write the  
serial number in the space above.  
Access  
Panel  
QUESTIONS?  
If you have questions, or if there  
are missing parts, we will guar-  
antee complete satisfaction  
through direct assistance from  
our factory.  
TO AVOID DELAYS, PLEASE  
CALL DIRECT TO OUR TOLL-  
FREE CUSTOMER HOT LINE.  
The technicians on our cus-  
tomer hot line will provide imme-  
diate assistance, free of charge.  
CUSTOMER HOT LINE:  
1-877-897-7493  
Mon.–Fri., 8 a.m.–5 p.m. CST  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
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Important Safety Instructions  
WARNING:  
To reduce the risk of drowning, electric shock, or serious injury, read the fol-  
lowing important precautions before using the hydrotherapy spa.  
READ AND FOLLOW ALL INSTRUCTIONS  
1. It is the responsibility of the owner to ensure  
that all users of the hydrotherapy spa are  
adequately informed of all precautions.  
10. Never insert any object into any opening.  
11. Do not use breakable containers in or near  
the hydrotherapy spa.  
2. Use the hydrotherapy spa only as described  
in this manual.  
12. Do not sit on the spa cover or place objects  
on it; it is not designed to support weight.  
3. The hydrotherapy spa is intended for home  
use only. Do not use the spa in a commercial,  
rental, or institutional setting.  
13. Remove any water or debris that may collect  
on the spa cover.  
14. Keep children under the age of 12 and pets  
away from the hydrotherapy spa when it is  
not in use.  
4. Use the hydrotherapy spa only on a level sur-  
face. Do not use the spa on carpet or other  
materials that could be damaged by moisture.  
15. Keep all chemicals away from children and  
pets.  
5. The hydrotherapy spa will weigh approxi-  
mately 3,300 pounds when it is filled with  
water. Make sure that the location you select  
for the spa will support this weight, plus the  
weight of the occupants.  
16. The pH and chemical balance of the water  
must be maintained as explained in this man-  
ual (see pages 10 and 14). Failure to do so  
may cause injury to users or damage to the  
hydrotherapy spa, and will void the warranty.  
6. Inspect and tighten all parts regularly.  
Replace any worn parts immediately.  
17. Individuals with infections and open sores or  
wounds should not use the hydrotherapy  
spa. Bacteria thrive in warm and hot water.  
Always keep your spa disinfected and main-  
tain the proper chemical balance.  
7. DANGER—Risk of injury: Do not remove or  
alter the covers on the suction fittings. Never  
operate the hydrotherapy spa if the suction  
guard is missing or broken. If you need to  
replace a suction fitting or pump, make sure  
you use only manufacturer recommended  
replacement parts. Keep hair and body parts  
away from the suction guard. Do not allow  
long hair to float freely in the water; long hair  
should be restrained with a bathing cap.  
18. Shower before and after using the hydrother-  
apy spa. This will remove any deodorant, per-  
spiration, or body oils that could contaminate  
the water. Showering after will remove any  
residual chemicals and any bacteria that may  
have been in the spa.  
8. IMPORTANT: Do not allow the hydrotherapy  
spa to be exposed to direct sunlight when it  
is empty. The surface of the spa shell can  
reach temperatures as high as 150°F in a mat-  
ter of minutes if exposed to the sun while it is  
empty. These high temperatures can cause  
significant damage, such as blistering of the  
shell surface and warping of the spa shell.  
Any damage caused by sun exposure is not  
covered under the warranty.  
19. WARNING—The Ground Fault Circuit  
Interrupter (GFCI), must be tested before  
each use. To test the GFCI, press the “test”  
button while the hydrotherapy spa is running.  
The spa should shut off. Press the “reset”  
button. The spa should resume normal opera-  
tion. If the spa continues to run after the  
“test” button is pressed, then the GFCI is  
damaged. Do not use the spa until the GFCI  
has been repaired or replaced by a qualified  
electrician.  
9. Do not bring any object into the hydrotherapy  
spa that could damage the spa shell.  
3
 
20. DANGER—Risk of electric shock. Keep all  
electrical appliances such as radios, tele-  
phones, televisions, and lights at least five  
feet away from the water.  
physician before using the hydrotherapy spa.  
Pregnant women should not use the spa if  
the water temperature is above 100°F; the  
unborn child could be seriously harmed. This  
is especially important during the first 90  
days of the pregnancy.  
21. A wire connector is provided on the electron-  
ics pack of the hydrotherapy spa to connect a  
minimum No. 6 AWG (13.3 mm2) solid copper  
conductor between the spa and any metal  
equipment, electrical enclosure made of  
metal, metal water pipes, or conduit within  
five feet of the spa.  
29. DANGER—To reduce the risk of drowning:  
Prolonged immersion in the hydrotherapy spa  
may cause hyperthermia. The causes, symp-  
toms and effects of hyperthermia may be  
described as follows: Hyperthermia occurs  
when the internal temperature of the body  
reaches a level several degrees above the  
normal body temperature of 98.6°F. The symp-  
toms of hyperthermia include an increase in  
the internal temperature of the body, dizzi-  
ness, lethargy, drowsiness and fainting. The  
effects of hyperthermia include failure to per-  
ceive heat; failure to recognize the need to  
exit the spa or hot tub; unawareness of  
impending hazard; fetal damage in pregnant  
women; physical inability to exit the spa or  
hot tub and unconsciousness resulting in  
danger of drowning. WARNING: The use of  
alcohol, drugs or medication can greatly  
increase the risk of fatal hyperthermia.  
22. DANGER—Risk of electric shock: Do not set  
the hydrotherapy spa within five feet of any  
metal objects or surfaces. As an alternative,  
you may use the spa within five feet of metal  
objects if each metal object is permanently  
connected to the wire connector on the elec-  
tronics pack of the spa by a minimum No. 6  
AWG (13.3 mm2) solid copper conductor (see  
instruction 21).  
23. Do not operate the pump motor when the  
hydrotherapy spa is empty. The pump motor  
may be seriously damaged if it is operated  
without water circulating.  
24. DANGER—Risk of drowning: Exercise  
extreme caution to prevent unauthorized and  
unsupervised use of the hydrotherapy spa by  
children. Children must always be supervised.  
30. WARNING—To reduce the risk of drowning:  
Do not use the hydrotherapy spa if you are  
under the influence of alcohol or drugs. Heat  
from the water, in conjunction with alcohol or  
drugs, can cause loss of consciousness.  
25. DANGER—To reduce the risk of drowning:  
• Never use the hydrotherapy spa alone.  
• Children should not use the spa unless they  
are supervised by an adult.  
31. WARNING—To reduce the risk of injury or  
drowning: Consult your physician about pos-  
sible side-effects of any medications you may  
be taking before using the hydrotherapy spa.  
Heat from the water, in conjunction with some  
medications, may cause drowsiness and  
increase the risk of drowning. Other medica-  
tions can effect blood pressure, heart rate,  
and circulation.  
• Keep pets away from the spa at all times.  
• Always replace and lock the spa cover when  
the spa is not in use.  
26. WARNING—To reduce the risk of injury: The  
water temperature should never exceed  
104°F. Temperatures between 100°F and 104°F  
are considered to be safe for healthy adults.  
However, if you plan to remain in the hydro-  
therapy spa for more than 10 to 15 minutes, a  
lower temperature is recommended. Lower  
temperatures are also recommended for chil-  
dren. Children should not be allowed to swim  
under the surface of the water in the spa.  
32. Do not use the hydrotherapy spa immediately  
after strenuous exercise.  
33. If you feel pain or dizziness at any time while  
using the hydrotherapy spa, discontinue use  
and contact a physician.  
34. WARNING—To reduce the risk of injury: It is  
especially important for persons over the age  
of 35 or persons with pre-existing health  
problems, such as obesity, heart disease,  
high or low blood pressure, circulatory prob-  
lems, or diabetes to consult their physician  
before using the hydrotherapy spa.  
27. WARNING—To reduce the risk of injury:  
Before entering the hydrotherapy spa, always  
use an accurate thermometer to determine  
the water temperature.  
28. WARNING—To reduce the risk of injury:  
Pregnant women should consult with their  
4
 
35. WARNING: The spa jets produce a stream of  
water with relatively high pressure. Prolonged  
exposure of a localized area of the body may  
cause bruises to the skin.  
36. The included warning sign must be posted  
where all users of the hydrotherapy spa can  
see and read it. (See POSTING THE WARNING  
SIGN on page 2.)  
37. WARNING DECAL PLACEMENT: Locate the  
decals shown below and familiarize yourself  
with the information on the decals.  
WARNING:  
Read all instructions before using the hydrotherapy spa. ICON assumes no  
responsibility for personal injury or property damage sustained by or through the use of this product.  
SAVE THESE INSTRUCTIONS  
5
 
Before You Begin  
Congratulations for selecting the new PROFORM®  
ORBIT hydrotherapy spa. The innovative ORBIT spa  
allows you to enjoy all the benefits of hydrotherapy in  
the comfort and privacy of your home.  
For your benefit, read this manual carefully before  
using the PROFORM ORBIT spa. If you have ques-  
tions after reading the manual, please call our  
Customer Service Department toll-free at 1-877-897-  
7493, Monday through Friday, 8 a.m. until 5 p.m.  
Central Time (excluding holidays). To help us assist  
you, please mention the product model number and  
Hydrotherapy is a proven method for soothing tired  
muscles after exercise or for relieving the stress of a  
busy life. The warm environment stimulates blood flow, serial number when calling. The model number is  
which is essential in the healing process, and the  
powerful massage action further eases tension and  
stress throughout the body. The PROFORM ORBIT  
spa gives you the specialized treatment you need to  
feel your best.  
PFSG51030. The serial number can be found on a  
decal on the access panel inside the spa (see the front  
cover of this manual).  
Before reading further, please familiarize yourself with  
the parts that are labeled in the drawing below.  
Air  
Controls  
Spa Shell  
Spa Cover  
Console  
Access  
Panel  
Filter  
Panel  
Locking  
Buckle  
6
 
Choosing a Location for the Hydrotherapy Spa  
There are many factors to consider when choosing a location to set up the hydrotherapy spa. These factors vary  
depending on whether you plan to use the spa inside or outside. We have listed several factors you may wish to  
consider as you decide where to set up the spa.  
If you set up the hydrotherapy spa inside:  
If you set up the hydrotherapy spa outside:  
1. The spa will increase the level of humidity in your  
home. The location you choose should be well  
ventilated. You may need to install a ventilation fan  
or use a dehumidifier.  
1. Check local building codes concerning the use of  
outdoor spas.  
2. The location must be close to an electrical outlet.  
Do not use an extension cord with the  
hydrotherapy spa. Note: If the spa is to be per-  
manently wired, the spa should be located  
near a power source capable of supplying 240  
volts AC power. It must be wired directly into a  
grounded circuit with a Ground Fault Circuit  
Interrupter (GFCI) capable of carrying 40  
amps. No other appliance should be on the  
same circuit.  
2. The location must be close to an electrical outlet.  
Do not use an extension cord with the  
hydrotherapy spa. Note: If the spa is to be per-  
manently wired, the spa should be located  
near a power source capable of supplying 240  
volts AC power. It must be wired directly into a  
grounded circuit with a Ground Fault Circuit  
Interrupter (GFCI) capable of carrying 40  
amps. No other appliance should be on the  
same circuit.  
3. The spa should be close to a source of water.  
4. We recommend that you place the spa on a water-  
and stain-resistant, non-slip surface. Do not use  
the spa on rough or sharp surfaces such as gravel  
or wood chips.  
3. The spa should be close to a source of water.  
4. Do not use the spa on carpet or other material that  
may be damaged by moisture. We recommend  
that you place the spa on a water- and stain-resis-  
tant, non-slip surface with a floor drain for any  
water that may splash from the spa.  
5. Make sure that the location you choose is stable. It  
must be able to support the weight of the spa  
when it is filled with water, plus the weight of the  
occupants. The spa weighs approximately 3,300  
pounds when it is filled with water.  
5. Make sure that the location you choose is stable. It  
must be able to support the weight of the spa  
when it is filled with water, plus the weight of the  
occupants. The spa weighs approximately 3,300  
pounds when it is filled with water.  
6. Consider environmental factors such as rain, wind,  
shade, and sunlight.  
7. You should be able to monitor the use of the spa  
from your home, to prevent unauthorized use by  
children. You may want to enclose the spa with a  
fence and self-latching gate to prevent unautho-  
rized use.  
6. Do not use the spa above a finished living area,  
due to the risk of water damage.  
7. Make sure that there is room around the spa to  
permit servicing of the unit. The dimensions of the  
spa are 77” W x 74” L x 34” H. You should allow for  
this size when choosing the location.  
8. Make sure that there is room around the spa to  
permit servicing of the unit. The dimensions of the  
spa are 77” W x 74” L x 34” H. You should allow for  
this size when choosing the location.  
8. The spa is not designed for in-floor installation.  
However, it is compatible with a deck system that  
is built flush with the top of the spa, provided you  
leave access to the motor for service.  
9. The spa is not designed to be installed below  
ground level. However, it is compatible with a deck  
system that is built flush with the top of the spa,  
provided you leave access to the motor for service.  
9. Make sure to note any other considerations, such  
as aesthetics or privacy concerns, that may affect  
the safety or enjoyment of using the spa.  
10.Make sure to note any other considerations, such  
as aesthetics or privacy concerns, that may affect  
the safety or enjoyment of using the spa.  
7
 
Assembly  
Before beginning assembly, carefully read the  
following information and instructions:  
ASSEMBLY REQUIRES THE FOLLOWING  
TOOLS (not included):  
• Place all parts in a cleared area and remove the  
packing materials from the spa shell. Do not dis-  
pose of the packing materials until assembly is  
completed and the spa is operating.  
• One phillips screwdriver  
A wire connector is provided on the electronics  
pack of the spa to connect a minimum No. 6  
AWG (13.3 mm2) solid copper conductor  
• During assembly, make sure that all parts are  
oriented as shown in the drawings.  
between the spa and any metal equipment,  
electrical enclosure made of metal, metal water  
pipes, or conduit within five feet of the spa.  
• Read each assembly step before you begin.  
• Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
1. Before beginning assembly, make sure that you  
have read and understand the information on  
the previous two pages.  
1
Spa  
Shell  
Remove the four cover screws from the access  
cover. Remove the access cover from the Spa by  
sliding the access cover down and pulling the bot-  
tom of the access cover away from the Spa Unit.  
Be careful not to damage the spa shell.  
Cover  
Screws  
Remove the power cord with the GFCI (40) from  
inside the spa.  
40  
Access  
Cover  
Cover  
Screw  
2. Locate and check the position of the two cut-off  
valves. The cut-off valves must be open for proper  
spa operation. To open a valve, hold the handle and  
turn it until you can pull it out to the open position.  
Open the other valve in the same manner.  
Important: Occasionally the valves will be  
closed at the factory during manufacturing. The  
motor will be damaged if it is operated with the  
cut-off valves closed.  
2
Cut-off  
Valve  
Cut-off  
Valve  
13  
Close the valve knob on the drain hose. Thread the  
cap onto the drain hose. Thread the drain plug into  
the Pump Motor (13). Tighten the pump fittings.  
Drain Hose  
Pump  
Fittings  
Drain  
Plug  
Valve  
Knob  
Cap  
8
 
3. Wipe out the spa shell using a damp cloth.  
Remove the two warning decals (not shown) from  
the spa shell. Before you fill the spa, make sure  
that it is in the position you want and that it can be  
easily serviced if needed. Once the spa is filled  
with water, it must be drained to be moved.  
3
Fill to Here  
See the inset drawing. Locate the Filter Door (24).  
Grasp the indicated handle and open the Filter  
Door in the direction shown. Insert a garden hose  
or other clean water source into the opening and  
fill the spa. Do not use soft water. The spa may  
be filled with cold water; however, if warm or hot  
water is used, the spa will be ready for use soon-  
er. Fill the spa to the indicated location. Do not  
overfill the spa.  
24  
Handle  
Hose  
4. Place the Spa Cover (18) over the spa. Make sure  
4
that the Spa Cover is properly centered.  
Strap  
Latch  
Snap a Buckle (2) onto each of the four latches on  
the Spa Cover (18).  
2
See the inset drawing. Position one of the Buckles  
(2) on one of the Long Panels (38), and hold the  
Buckle in place so that the strap on the Spa Cover  
(18) is tight. (Note: It may be easier to position the  
Buckles if a second person holds the strap on the  
opposite side of the Spa Cover tight.) The Spa  
Cover must be tight. Do not place the Buckle  
over one of the grooves in the wood panels.  
Remove the latch from the Buckle. Attach the Buckle  
to the side of the spa with two Buckle Screws (1).  
Note: It may be helpful to use a drill with a 1/16”  
bit to make starter holes in the wood panels. You  
may also want to apply a little soap or wax to the  
screw threads.  
1
18  
Attach the other three Buckles (2) to the remaining  
panels in the same manner.  
38  
2
To secure the Spa Cover (18), snap the latches on  
the Spa Cover into the Buckles (2) on the panels. To  
lock each Buckle, insert the key and turn it clockwise  
1/4 turn. To unlock each Buckle, insert the key and  
turn it counterclockwise 1/4 turn. Always keep the  
Buckles locked when the spa is not in use. Keep  
the keys in a safe place, out of the reach of chil-  
dren.  
Strap  
Latch  
Key  
2
9
 
Using the Hydrotherapy Spa  
The hydrotherapy spa is designed to seat two adults.  
The spa holds approximately 200 gallons of water and  
offers a heating system (80°F to 104°F), a filtration  
system, and adjustable hydrotherapy jets. Follow the  
guidelines below to use and maintain the spa for your  
long-term enjoyment.  
Do not use the spa until the GFCI has been repaired or  
replaced by a qualified electrician.  
TESTING AND TREATING THE WATER  
The first time you use the spa, you should test and  
treat the water. You must also treat the water each  
time you refill the spa. A test strip and a chemical  
pack are available at your local pool and spa store.  
Follow the directions carefully on the chemical pack to  
test and treat the water. Always keep the chemicals  
away from children and pets.  
PLUGGING IN THE HYDROTHERAPY SPA  
Important: The hydrotherapy spa is equipped with a  
120/240 volt convertible electronics package.  
Operation at 240 volts will allow the heater to run  
more efficiently and less often. Conversion of the  
spa to 240 volt operation must be performed only  
by a qualified, licensed electrician and must com-  
ply with all local, state, and federal electrical  
codes. Please refer to the instructions on the inside  
of the electronics package for information about con-  
verting the spa to 240 volt operation. Note: the spa  
must be wired directly into a grounded circuit with  
a Ground Fault Circuit Interrupter (GFCI) capable  
of carrying 40 amps. No other appliance should  
be on the same circuit.  
See WATER CHEMISTRY on page 13 for information  
concerning proper water maintenance.  
STARTING THE HYDROTHERAPY SPA  
You should always test the GFCI before using the  
hydrotherapy spa. First, turn on the spa by pressing  
the jet button on the console (see USING THE CON-  
TROLS on page 12). Once the spa is running, press  
the GFCI “test” button. The spa should shut off. Press  
the “reset” button. The spa should resume normal  
operation. If the spa continues to run after the “test”  
button is pressed, the GFCI is damaged. Do not use  
the spa until the GFCI has been repaired or replaced  
by a qualified electrician.  
Once the hydrotherapy spa is filled with water, the  
power cord can be plugged in and the spa can be  
turned on. Note: The first time the power cord is  
plugged in, the spa will turn on automatically.  
When connecting the power cord, plug the power cord  
directly into a grounded circuit capable of carrying 15  
amps. No other appliance should be on the same cir-  
cuit. Replace the power cord immediately if it  
becomes damaged.  
Once you have tested the GFCI, you should verify the  
water flow from the pumping unit. Set the air control  
on the console to the lowest setting (see USING THE  
CONTROLS on page 12). The pumping unit will heat  
the water as it pumps. Cover the hydrotherapy spa  
with the spa cover. The spa cover must be tight  
(see SECURING THE SPA COVER ON THE SPA on  
this page). The water will heat at about 6°F per hour  
with the cover on. If you are using the spa indoors,  
and the room temperature is maintained at 70°F, it will  
take approximately 6 to 8 hours for the water to reach  
the set temperature.  
There is a Ground  
Fault Circuit  
Test and  
Reset  
Buttons  
Interrupter (GFCI)  
on the end of the  
power cord. Always  
test the GFCI  
before using the  
hydrotherapy spa.  
GFCI  
The temperature and the water flow can be set or  
changed with the controls on the console (see USING  
THE CONTROLS on page 12).  
Grounded  
circuit capable of  
carrying 15 amps  
First, turn on the  
spa by pressing the  
jet control on the  
console (see  
SECURING THE SPA COVER ON THE SPA  
USING THE CONTROLS on page 12). Once the unit is  
running, press the GFCI “test” button. The spa should  
shut off. Press the “reset” button. The spa should  
resume normal operation. If the spa continues to run  
after the “test” button is pressed, the GFCI is damaged.  
To secure the spa cover, see assembly step 4 on  
page 9. Always keep the buckles locked when the  
spa is not in use. Keep the keys in a safe place,  
out of the reach of children.  
10  
 
Spa Shell Diagram  
G
A
C
A
H
A
B
F
B
H
E
D
I
A
A
B
D
J
K
I
SPA OPERATION  
This spa is ozone ready. An optional ozone generator  
can be installed to utilize the ozone jet (E). Ozone  
provides a way to help sanitize your spa with minimal  
chemical treatment.  
Refer to the diagram above. The function of each  
component is explained below:  
The seven uni-directional jets (A) are located on  
The temperature probe (F) reads the water tempera-  
both sides of the spa. Three jets focus a water mas-  
ture, which is displayed on the console.  
sage on your upper back, and the remaining jets pro-  
vide a foot massage.  
The spa features automatic freeze protection. If the  
water temperature falls below 40°F, the pump will  
begin circulating and heating the water to prevent the  
water from freezing.  
The three Pulsating jets (B) can be adjusted for a  
custom hydro-massage. To turn the jets off and on,  
push or pull the centers of the jets. Note: One of the  
jets is located on the reclining seat and focuses a  
water massage on your lower back. Another jet is  
located on one of the bench seats, below a uni-direc-  
tional jet, and focuses a water massage on your lower  
or middle back. The remaining jet, located on the  
other bench seat, focuses a water massage on your  
upper or lower back.  
The spa has a light (G) for evening use.  
The two adjustable swirl jets (H) provide rotary  
massage. One of the jets is located on the reclining  
seat that focuses a water massage to the middle of  
your back. The other jet is located on one of the  
bench seats.  
The filter (C) can be removed for replacement and  
The two small adjustable swirl jets (I) focus a water  
cleaning (see page 16).  
massage to the shoulders.  
The suction vents (D), located near the floor of the  
spa, bring the water into the pump, in order to operate  
the system. The suction covers should always be in  
place over the suction vents. Never operate the spa  
without the suction covers in place.  
The waterfall (J) provides a soothing sound and mas-  
sage.  
The waterfall valve (K) turns the waterfall off and on.  
11  
 
Using the Controls  
Display  
Pump  
Button  
Light  
Button  
Temperature  
Buttons  
Refer to the diagram above. The function of each  
control is explained below:  
heater will automatically activate to warm the water.  
The word “ICE” will appear in the display if the tem-  
perature drops below 40°F. If this happens, the pump  
will automatically circulate the water and warm the  
plumbing to keep the water from freezing.  
Pump Button: Turns the spa jets on and off. If the  
button is pressed once, the spa jets will run at low  
speed, providing gentle hydrotherapy. If the button is  
pressed again, the jets will run at high speed, provid-  
ing more intense hydrotherapy. If the button is  
pressed a third time, the jets will shut off.  
The temperature buttons can also be used to change  
the filter cycle time. First, press either of the tempera-  
ture buttons. While the console display is flashing,  
press the jet button. The letters “FC” should appear in  
the display. Next, press the temperature buttons to  
select a 2-, 4-, or 6-hour filter cycle time. Then, press  
the jet button again. If the filter cycle time is not  
changed, it will default to 2 hours.  
The spa also features an automatic mode that heats  
and filters the water when the spa is left unattended.  
When the spa is first plugged in, or if the buttons on  
the console have not been pressed for longer than  
twenty minutes, the automatic mode will begin filtering  
or heating the water as needed. Note: To keep the  
filter and heat cycles from running, the power  
cord must be unplugged.  
Air Controls: Determine the amount of air flowing  
through the hydrotherapy jets during operation. If a  
control is turned counterclockwise, the amount of air  
flowing through the jets will increase. If the control is  
turned clockwise, the amount of air will decrease.  
Light Button: Turns the underwater light on and off.  
Temperature Buttons: Control the temperature setting  
of the water. The temperature can be set from 80°F to  
104°F. The water heats at about 1.8°F per hour with  
the cover on. Use a medical or other accurate ther-  
mometer to check the temperature of the water. Note:  
The word “COOL” will appear in the console display if  
the temperature of the water is more than 20°F cooler  
than the set temperature. When this happens, the  
12  
 
Maintenance  
The hydrotherapy spa is designed to provide years of  
enjoyment. Please follow the guidelines below to  
properly maintain your spa.  
MAINTAINING THE SPA COVER  
The spa cover should be cleaned monthly. To clean  
the spa cover, use water and a non-abrasive cleaner  
on the entire cover. Rinse the cover with a garden  
hose to remove any cleaner residue. Dry the cover  
entirely. Use a non-silicone-based vinyl conditioner on  
the cover after you clean it. This will help protect the  
cover from sun damage.  
MAINTENANCE SCHEDULE  
Daily  
• Check the water level and refill the spa to the level  
shown in step 3 on page 9.  
• Check the pH balance and sanitizer level. Adjust if  
necessary (see WATER CHEMISTRY on this page).  
WATER CHEMISTRY  
Weekly  
Maintaining the pH level of the water is very important  
to the operation of the spa. To maintain the proper pH  
level and to sanitize the spa, you can purchase a  
chemical starter kit from your local pool and spa sup-  
ply store.  
• Clean the spa shell at the waterline.  
• Check and thoroughly clean the filter (see CLEAN-  
ING THE FILTER on page 16).  
• Replace the filter if needed (see ORDERING  
REPLACEMENT PARTS on the back cover of this  
manual).  
CAUTION: The chemicals used to maintain the pH  
balance of the water and to sanitize the water can  
be dangerous. Always follow these basic guide-  
lines when handling the chemicals:  
1. Always read and follow the directions on the  
label, unless directed otherwise.  
Monthly  
• Clean the spa cover (see MAINTAINING THE SPA  
COVER on this page).  
• Soak the filter for two hours in a trisodium phos-  
phate (TSP) solution. Rinse the filter in clean water.  
• Replace the filter if needed (see ORDERING  
REPLACEMENT PARTS on the back cover of this  
manual).  
2. Never mix different chemicals.  
3. Do not exceed the recommended amounts of  
chemicals—follow the directions on the label.  
4. Keep all chemicals out of the reach of children  
and pets.  
Every Three Months  
• Drain the spa and refill it with clean water. Sanitize  
and test the pH of the water.  
• Check for any leaks around the pump or the joints  
in the pipes. The seals will wear out over time;  
detecting leaks early can reduce repair costs.  
• Clean the interior of the spa. Do not use solvents or  
waxes.  
5. Keep all containers closed tightly when not in  
use.  
6. Never add water to the chemicals—always add  
the chemicals to the water as directed.  
7. Always store chemicals in a cool, dry place.  
MAINTAINING THE PROPER PH BALANCE  
The pH factor is a measure of the relative acidity or  
alkalinity in the water, and is measured on a scale of  
1 to 14. Pure water has a value of 7, which is neutral.  
Any value above 7 is alkaline, and any value below 7  
is acidic. You should maintain a slightly alkaline pH  
level, between 7.2 and 7.8, in the hydrotherapy spa.  
MAINTAINING THE SPA EXTERIOR  
The surround is maintenance-free. The surround  
should be cleaned with a mild soap solution; do not  
use solvents or waxes.  
CLEANING THE SPA SHELL  
The spa shell should be cleaned with a mild soap  
solution; do not use solvents or waxes. The spa  
should always be clean and dry before being moved  
or stored.  
13  
 
Severe problems can occur when the pH balance is  
not maintained within this range. If the pH level  
ATTACHING AND REMOVING THE ACCESS PANEL  
exceeds 7.8, dissolved minerals can build up and clog  
the plumbing in the spa jet unit. If the pH level falls  
below 7.2, the acid level in the water will begin to cor-  
rode the metal parts in the spa jet unit. Also, the sani-  
tation agents in the water will not be effective if the pH  
level is not properly maintained. Damage caused by  
improper pH levels is not covered under the warranty.  
Turn off the spa power. To remove the indicated  
access panel, remove the four cover screws that  
secure the access panel to the spa. Carefully remove  
the access panel and set it aside.  
Spa  
Shell  
To maintain the proper pH level, test the pH of the  
water regularly. To test the water, purchase a pH test  
kit at a pool and spa supply store. The pH reading  
should be between 7.2 and 7.8. If the level is too low,  
add a pH increaser (usually soda ash). If the level is  
too high, add a pH reducer (usually sodium bisulfate).  
Test the water again after five minutes. See the  
instructions with your pH test kit for additional infor-  
mation about testing and adjusting the pH.  
Cover  
Screws  
Access  
Cover  
Cover  
Screw  
SANITIZING THE HYDROTHERAPY SPA  
The most common sanitizing agent is a solid bromine  
concentrate. The amount required varies according to  
several factors, such as user load, temperature, and  
water conditions. Proper water maintenance is a com-  
plex process. Contact your local pool and spa supplier  
for information concerning which chemicals you  
should use in your area to sanitize the spa.  
To replace the access panel, hold the access panel in  
place and secure it with the cover screws. Be careful  
not to overtighten the screws.  
DRAINING THE HYDROTHERAPY SPA  
The hydrotherapy spa should be drained at least four  
times per year and refilled with clean water. You may  
need to drain the spa more often, depending on the  
user load. This must be done because after repeated  
chemical treatment the water becomes chemically  
saturated. Once this happens, additional chemical  
treatment of the water is no longer effective. The spa  
should also be drained if you will not be using it for  
long periods of time. The spa must always be drained  
before major repairs are made.  
CHANGING THE FILTER CYCLE  
The spa will filter the water every 12 hours. The dura-  
tion of the cycle can be adjusted to last 2 to 5 hours.  
Press the temperature up or temperature down button  
on the console. When the display begins to flash,  
press the pump button. The display will read F2. To  
change the time, press the temperature up button  
until the desired time is reached. Press the pump but-  
ton to confirm the selection. As spa usage increases,  
the duration of the filter cycle may need to be  
increased.  
The hydrotherapy spa should always be covered  
when it is empty. Direct sunlight can cause exten-  
sive damage. The surface of the spa shell can  
reach temperatures as high as 150°F in a matter  
of minutes if exposed to the sun while it is empty.  
These high temperatures can cause significant  
damage, such as blistering of the shell surface  
and warping of the spa shell. Any damage caused  
by sun exposure is not covered under warranty.  
14  
 
To drain the hydrotherapy spa, follow the steps below:  
WINTER USE AND CARE  
1. Using the console, adjust the temperature to the  
lowest setting.  
The hydrotherapy spa is designed for year-round use.  
If you decide to store the spa for the winter, store it in  
2. Shut off the power to the spa, at the circuit breaker a warm, dry location. Follow the steps below to winter-  
or GFCI.  
ize the spa.  
3. Remove the access panel from the spa (see  
ATTACHING AND REMOVING THE ACCESS  
PANEL on page 14).  
4. Pull the hose out and hold it above the waterline.  
Remove the cap, open the valve knob, and attach  
a garden hose to the drain hose. Lower the hose  
and drain the spa.  
1. Make sure the power to the spa is turned off.  
2. Drain the spa (see DRAINING THE HYDROTHER-  
APY SPA on the previous page and this page).  
3. Remove all remaining water from the spa shell. Dry  
the spa shell with towels.  
4. Set the air controls to the lowest setting. Use a  
wet/dry vacuum to pull any remaining water from  
the system. To do this, place the vacuum nozzle  
over each jet, starting with the highest jet and fin-  
ishing with the lowest jet.  
5. Set the air controls to the highest setting and  
repeat step 4.  
6. Drain the pump (see DRAINING THE PUMP on  
this page). Once the water is drained from the  
pump, place the vacuum nozzle over the drainage  
hole in the pump and vacuum any additional water  
from the pump. Note: For additional protection,  
remove the pump from the spa and store it in a  
climate-controlled room.  
7. Clean the spa shell (see page 13).  
8. Clean the filter (see page 16).  
Cap  
Drain  
Hose  
Valve  
Knob  
9. Shut the power off at the breaker. Label the  
breaker in such a way that the breaker will not  
be turned on accidentally.  
10. Re-attach the access panel and the spa cover.  
5. When the spa is empty, remove the garden hose,  
close the valve knob, re-attach the cap, and return  
the drain hose inside the spa.  
REPLACING THE LIGHT BULB  
6. Re-attach the access panel.  
7. Refill the spa and treat the water with chemicals  
(see pages 10 and 13).  
If the underwater light burns out, you will need to  
remove the access panel to replace it (see ATTACHING  
AND REMOVING THE ACCESS PANEL on page 14).  
Make sure the spa power is turned off. Next, locate the  
light housing. Turn the light housing counterclockwise  
and remove it from the spa shell.  
DRAINING THE PUMP  
After the hydrotherapy spa is drained, the jet pump  
should also be drained if the spa will be stored for  
more than thirty days or if it may be exposed to freez-  
ing temperatures.  
Light Housing  
Light  
Bulb  
Turn off the power to  
the spa. To drain the jet  
pump, remove the  
access panel from the  
spa unit (see ATTACH-  
ING AND REMOVING  
Light  
Housing  
THE ACCESS PANEL  
on page 14). Locate  
the jet pump inside the  
spa. Loosen the indi-  
cated collar on the  
pump.  
Collar  
To replace the light bulb, pull the old light bulb out of  
the housing and insert a new light bulb. Re-attach the  
light housing to the spa shell. Re-attach the access  
panel to the spa.  
15  
 
CLEANING THE FILTER  
the holes in the Diverter (21) and lift the Diverter  
and the top Filter Cartridge (10) directly upwards  
until the edge of the Diverter clears the housing.  
Then turn the Diverter towards you and pull it out.  
In this process, the Diverter may come out of the  
Filter Cartridge. If this happens, reach into the  
housing and lift the Filter Cartridge out.  
The filter should be checked periodically for build-up of  
dirt and oil. To check or clean the filter, follow the steps  
below.  
Cleaning the Basket:  
1. Turn off the power.  
2. Pull the Filter Door  
(24) towards you  
until it is fully open.  
3. Reach into the  
4. Remove the lower Filter Cartridge (10).  
5. Clean the Filter Cartridges with a garden hose or  
under a faucet. Spray from the top to the bottom of  
each pleat. To avoid damage to the Cartridges,  
do not use a brush to clean them.  
Basket (22) with four  
fingers and pull the  
Basket towards you  
until it snaps free.  
6. To remove body oils or sun tan lotions, soak the  
Cartridges in a cleaning solution which can be  
obtained from a pool and spa supply store.  
7. Inspect the Filter Cartridges for damage. Replace  
the Cartridge if there is any sign of damage.  
8. Put one Filter Cartridge back in the filter housing.  
9. Push the tube on the Diverter into the other Filter  
Cartridge as far as it will go. Place the top Filter  
Cartridge back in the housing.  
24  
Housing  
4. Lift the Basket out of  
the housing by  
Handle  
pulling on the handle  
on the far side and  
turning the Basket  
towards you.  
22  
10. Put the Basket back into the housing and press  
down until it snaps into place. Close the Filter  
Door.  
5. Clean the Basket by  
spraying it with a  
garden hose or hold-  
ing it under a faucet.  
ADJUSTING THE DIVERTER  
Avoid hitting the Basket against objects to  
clean it, since this may break the basket.  
6. Put the Basket back into the housing and press  
down until it snaps into place.  
The diverter regulates the flow of water to the filter in  
order to make the pump run smoothly. Start by leaving  
the valve wide open. If the pump runs smoothly, no  
further adjustment will be necessary.  
7. Close the Filter Door.  
Cleaning the Filter Cartridges:  
If the pump begins to cavitate (if you hear a cracking  
sound or if the speed of the pump surges up and  
down), turn the valve slightly to reduce water flow.  
Keep adjusting the valve in small increments until the  
pump runs smoothly.  
1. Follow steps one  
Housing  
through four above  
to remove the  
Basket.  
32 21  
2. Reach into the hous-  
ing and turn the  
Diverter Valve (32)  
until it is fully open.  
3. Stick two fingers into  
10  
Troubleshooting  
Most problems can be solved by following the simple steps below. Find the symptom that applies, and  
follow the steps listed. If further assistance is needed, call our Customer Service Department toll-free at  
1-877-897-7493, Monday through Friday, 8 a.m. until 5 p.m. Central Time.  
1. SYMPTOM: THE SPA WILL NOT OPERATE  
2. SYMPTOM: THE CIRCUIT BREAKER OR THE  
GFCI TRIPS WHILE THE SPA IS OPERATING  
a. Check to see if the GFCI breaker is tripped or  
was not turned on. Reset the GFCI breaker.  
a. Reset the circuit breaker or the GFCI. If the cir-  
cuit breaker or the GFCI trips again, contact a  
qualified electrician for service.  
16  
 
3. SYMPTOM: THE PUMP HUMS  
7. SYMPTOM: THE WATER IS NOT BEING  
CLEANED BY THE FILTER  
a. The filter may be dirty or damaged. Remove  
the filter from the filter housing and clean or  
replace the filter (see page 16).  
a. Check to see if the filter cartridges are in place.  
Clean the cartidges if they are dirty.  
b. The pump may have a foreign object stuck in  
the impeller. Contact our customer service  
department.  
b. Check the chemical balance of the water. If the  
pH is incorrect, the sanitizing agents will not  
function properly. See the section on maintain-  
ing the proper pH balance on page 13.  
c. The pump may have a loose wire connection.  
Contact our customer service department.  
8. SYMPTOM: THE WATER PULSATES OR  
THERE IS MINIMUM WATER FLOW  
4. SYMPTOM: THE PUMP HUMS, BUT DOES NOT  
ROTATE  
a. This usually occurs only when the water level is  
low. Add water until it is 2 to 4” above the  
Basket.  
a. The pump may be jammed. Contact our cus-  
tomer service department. If your spa is no  
longer under warranty, contact a local spa and  
pool service provider.  
9. SYMPTOM: THE WATER LEVEL DROPS  
a. A clamp or seal inside the pump compartment  
may be loose. Check inside the pump compart-  
ment for excess water and watch the pump unit  
while it is operating to see if water drips from  
any of the plumbing. If you can identify the  
location of the leak inside the spa jet unit, tight-  
en the clamp or replace the damaged seal.  
5. SYMPTOM: THE PUMP IS NOISY WHILE  
OPERATING  
a. There may be debris in the pump. Contact our  
customer service department.  
b. The pump may have a bad bearing. Contact  
our customer service department.  
b. Some water loss due to evaporation is normal.  
If rapid water loss occurs, or if you notice wet-  
ness on the floor around the hydrotherapy spa,  
the spa shell may have a leak. Contact your  
local pool and spa service provider for repairs.  
6. SYMPTOM: THE WATER DOES NOT HEAT  
a. Make sure that the hydrotherapy spa is fully  
covered with the spa cover. The spa cover  
must be tight for the water to heat. Set the  
air control to low. The water will heat at a rate  
of 6°F per hour. If you are using the spa  
10. SYMPTOM: THE SPA JET UNIT CONTINUES  
TO RUN AFTER IT HAS BEEN SHUT OFF  
indoors and the room temperature is main-  
tained at 70°F, it will take approximately 6 to 8  
hours for the water to reach the set temperature.  
a. To turn the main jets off, press the pump button  
once or twice. Note: If the actual spa water  
temperature is below the set temperature, or if  
the spa is running a filter cycle, the heater  
pump/motor will not shut off.  
b. If you are using the hydrotherapy spa outdoors,  
it may take longer for the water to heat. See  
the chart below for the approximate heating  
time.  
Air Temperature  
70°F +  
Heating Time  
6 to 8 hours  
50°F to 70°F  
30°F to 50°F  
9 to 11 hours  
12 to 14 hours  
b. If the water still has not heated after four days,  
contact our customer service department.  
17  
 
Part List—Model No. PFSG51030  
R0203A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
8
4
4
8
4
1
1
2
2
2
2
8
1
1
2
2
2
1
1
2
1
1
10  
1
3
3
2
Buckle Screw  
Buckle  
Corner Panel  
1/4” Washer  
Rubber Insulator  
Blue Lens  
Waterfall Knob  
2” O-ring  
Removable Collar  
Filter Cartridge  
Hinge Pin  
*10 x 1” Screw  
Pump Motor*  
Control Unit*  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
#
1
1
6
2
1
1
1
36  
1
1
1
1
1
2
1
1
2
1
1
O-ring  
Drain Plug  
Small Directional Jet  
Short Panel  
Diverter Valve  
Trim Plate  
Filter Door Foam  
#10 x 2” Panel Screw  
Filter Housing*  
Console With Overlay  
Console Overlay  
Motor Pad  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
Power Cord  
Key  
Long Panel  
#
#
#
#
User’s Manual  
Light Bulb  
Ground Wire  
Warning Sign  
Warning Sign, Drowning  
Heater Gasket  
Air Control Knob  
Spa Cover  
Red Lens  
Suction Cover Assembly  
Diverter  
Basket  
#8 x 1 1/2” Screw  
Filter Door  
Adjustable Pulsating Jet  
Adjustable Swirl Jet  
Small Adjustable Rotary Jet  
#
* Indicates a part that is serviceable only by service  
technicians.  
# Indicates a non-illustrated part.  
Specifications are subject to change without notice.  
18  
 
Exploded Drawing—Model No. PFSG51030  
R0203A  
18  
25  
13*  
26  
20  
8
27  
12  
30  
4
29  
5
17  
28  
35  
2
7
1
3
35  
3
15  
23  
35  
36*  
31  
12  
35  
32  
33  
2
12  
9
16  
9
35  
21  
14*  
16  
3
12  
24  
40  
19  
10  
11  
6
34  
22  
11  
19  
 
Ordering Replacement Parts  
To order replacement parts, simply call our Customer Service Department toll-free at 1-877-897-7493, Monday  
through Friday, 8 a.m. until 5 p.m. Central Time (excluding holidays). To help us assist you, please be prepared  
to give the following information when calling:  
• The MODEL NUMBER of the product (PFSG51030)  
• The NAME of the product (PROFORM ORBIT hydrotherapy spa)  
• The SERIAL NUMBER of the product (see the front cover of this manual)  
• The KEY NUMBER and DESCRIPTION of the desired part(s) (see the PART LIST and EXPLODED DRAWING  
on pages 18 and 19)  
Limited Warranty  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-  
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. ICON  
extends a limited five (5) year warranty on the spa shell structure. ICON extends a limited two (2) year war-  
ranty on the pump, motor, and electronics package. This warranty extends only to the original purchaser.  
ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through  
one of its authorized service centers. All repairs for which warranty claims are made must be pre-authorized  
by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to  
freight damage, abuse, misuse, improper or abnormal usage, or repairs not provided by ICON authorized ser-  
vice personnel; to products used for commercial or rental purposes; or to products used as store display mod-  
els. Specifically excluded are damages caused by or attributable to the following incidents: any damage to the  
premium cedar surround or frame attributable to improper handling or freight damage; damage resulting from  
improper winterization; damage to the spa shell resulting from improper chemical treatment, damage to the  
spa shell resulting from exposure to extreme temperatures, or damage to the spa shell resulting from expo-  
sure to direct sunlight and ultraviolet rays while the spa is empty; damage to the pump, motor, plumbing, and  
components due to improper maintenance, chemical treatment, or exposure; or damage resulting from failure  
to properly follow user’s manual installation, operating, or maintenance instructions. Also excluded are con-  
sumable components, including but not restricted to filter cartridges. No other warranty beyond that specifi-  
cally set forth above is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection  
with the use or performance of the product or damages with respect to any economic loss, loss of or damage  
to property including water damage, loss of revenues or profits, loss of enjoyment or use, costs of removal,  
installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or  
limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-  
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.  
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation  
may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
Part No. 195109 R0203A  
Printed in USA © 2003 ICON Health & Fitness, Inc.  
 

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